BREAK IT UP!
Published: 24/7
Concrete and rock can put up a tough fight, but they’re no match for the innovative products developed by the world’s breaker and hammer manufacturers. Stressing impact power, operational efficiency, and long-term durability, these machines pack the right kind of punch for every application, whether it’s at an urban redevelopment site or in a remote quarry. In addition, they’re better suited to a changing climate while also being easier to maintain—a big benefit to the planet and every contractor’s balance sheet.
Mazio XL hydraulic rock breakers for quarry, demolition applications
The heavy-duty XL Series of Hydraulic Rock Breakers from Port St. Lucie, Fla.-based Mazio Attachments LLC provides reliable performance in the most demanding application—quarries and mining, tunneling and trenches, demolition, and many others. Designed for carriers from 1t to 140t, Mazio XL breakers will withstand the brutal conditions faced in these applications, providing reliable performance day in and day out. Mazio offers six XL breaker models for 30t to 140t mining-duty excavators, with tools ranging 9.8 ft (2,980mm) to 16.4 ft (5,000mm) in length. For 11t to 36t excavators, five breaker models range in length from 6.7 ft (2,050mm) to 8.7 ft (2,650mm). Six breaker models available for compact carriers, ranging from 3.2 ft (990mm) to 5.9 ft (1,800mm) in length.
Tool choices for Mazio XL hydraulic breakers include a cone-shaped tool for universal use in concrete and rock; a chisel tool for rock breaking, concrete demolition, and asphalt breaking; a cylinder tool for drilling and concrete demolition; a moil point for universal use in concrete and asphalt; and a blunt tool for demolition. Mazio hammers feature a closed case built from 100% Hardox® steel to protect the body from wear and impact. In addition, a number of standard features enhance durability. They include anti-blank-fire technology, which minimizes wear; an energy recovery system that reduces the required oil flow, and a double-damping system that reduces vibration. Variable impact speed and power can be manually tuned using an Allen tool, allowing the operator to adjust the breaker for correct productivity. A lower breaker speed provides greater power, while higher speed reduces the power, depending on the application needs. All Mazio breakers are available with the company’s exclusive vibration-activated Digital Hour Meter, which accurately measures the tool’s operational hours, differentiating from the carrier hours, ultimately providing better tracking for preventative maintenance activities and billable hours. A 12-year integrated, sealed battery powers the meter as it automatically and autonomously tracks the tool’s impulse during operation, calculating its true work hours. A fiberglass-reinforced heavy-duty rubber case protects the meter from harsh working environments.
Rammer’s compact hydraulic hammer trio
In the bustling world of heavy machinery, there exists a trio of heroes—Rammer’s compact hydraulic hammers—the E01, E02, and E04. Despite their small size, these mighty tools pack a punch in output and performance, redefining what’s possible for mini-excavators, skid steers, and smaller walk-behind electric machines. All models feature Rammer’s innovative CBE (Constant Blow Energy) solution where the hammer delivers maximum impact on every blow with higher productivity. Versatile and efficient, these hammers excel even in hard-to-reach and tight areas, ensuring no job is too challenging.
The Rammer E01 is suited for carriers ranging from 0.4t to 2.8t. Despite its relatively small size, the E01 boasts the power of Rammer, ensuring peace of mind and smooth operations in various applications. The Rammer E02, is tailored for carriers between 0.7t to 4.5t. With power packed into its compact frame, the E02 continues the legacy of its predecessor, delivering exceptional performance across diverse applications. The Rammer E04, is designed for carriers from 1.2t to 6.0t. With its compact size and unparalleled power, the E04 represents the culmination of Rammer’s expertise and dedication to excellence. Its modular body design structure ensures versatility throughout its lifecycle, while optional features enhance durability. This makes the E04 a reliable companion in any endeavor.
For those seeking to enhance the capabilities of their compact hydraulic hammers, Rammer offers the RD3 data module. Contractors can easily track the location of their hydraulic hammers in real-time, providing valuable insights into their whereabouts and how the hammers are being used on the job site.
Rammer’s compact hydraulic hammers also feature an automatic greasing system that ensures crucial components are properly lubricated during operation. This ensures enhanced performance, reduced maintenance downtime, and improved equipment longevity.
FRD’s Fx175 Qtv features enhanced durability, less maintenance
Furukawa Rock Drills’ Fx175 Qtv mid-range 3,250 lbf (14.46kN) hammer is designed for use on 13t to 22t excavators and pedestal systems. According to information from FRD, the 2,100-lb (1,400kg) model offers improved durability, with features that include a square, mono-block body design, while the elimination of through-bolts reduces maintenance and failure. A replaceable cylinder liner with concentric porting keeps the piston aligned for maximum impact performance, while a patent-pending dust prevention system incorporates grooves to trap contaminants on the upstroke and expel them on the piston downstroke. A cushion ring acts as a secondary trap. These features improve the life of the piston, bushings, and working steel. With an adjustable rate of 450-600 bpm, the Fx175 Qtv is also designed to accommodate automatic lubrication systems for quick daily maintenance. Excavators equipped with quick coupler can take advantage of FRD’s Floating Top-Mount Boss mounting system, which incorporates standard mounting hardware while meeting “OEM Pin Centers” for specific carrier mounting, eliminating the need for specific OEM top caps.
Meet Montabert’s Premium heavy breakers
Montabert Premium heavy breakers are designed for all types of carriers, from 18t to 120t, and are ideal for a variety of applications, including demolition, excavation, quarrying, and mining. According to Montabert, the models’ automatic variable-speed technology senses changes in material hardness and adjusts impact energy and striking rate. This increases productivity, based on the application, and reduces blank firing. The technology also reduces unnecessary harmful energy from transferring to the carrier and breaker, helping to prevent wear on parts and components.
Other features include an energy chamber that acts as a hydraulic shock absorber and reduces pressure variations in the hydraulic circuits to provide consistent energy to the breaker. This system minimizes pressure spikes and keeps the charge constant, with no periodic maintenance required. A progressive start system prevents slipping by creating a small recess in the material before full power is applied.
Blank-fire protection reduces damage on all wear parts by providing a cushion of oil that reduces the energy, while automatic lubrication assures the breaker is constantly lubricated to improve life span on wear parts and components. An automatic pressure regulator ensures hydraulic breaker operation pressure, regardless of changes in outdoor temperature, delivering maximum performance across a large range of carriers. Finally, Montabert recently introduced a redesigned cradle/housing for the V32 Breaker, built for carriers from 18t to 30t.
Nitrogen breaker series from Ignite Attachments
US-based Ignite Attachments continues to expand its lineup with a new series of nitrogen breakers for skid steers, loaders and mini track loaders. The series includes a light, standard and heavy-duty option, all with industry-leading impact power and universal attachment interface. Units come standard with two tools— a moil and chisel. The series is designed for a long life and minimal maintenance. Ignite breakers also use Faster brand connect-under-pressure couplers and full nylon hose sleeves for easy, dependable operation even in challenging demolition applications. All models are pre-charged, ready for the jobsite and delivered directly to your door.
The light duty model weighs 503 lb (228 kg) and has an impact energy of 214-236 lbf (290-320 Nm). It requires a hydraulic flow of 7-13 gpm (26.5-53 lpm). The 840-lb (381kg) standard duty model requires a flow range of 11-18 gpm (41.6-58 lpm) and provides an impact energy of 435-465 lbf (590-630.5 Nm). The heavy-duty model weighs 1,005 lb (456 kg) with an impact energy of 778-819 lbf (1,055-1110.4 Nm). Hydraulic requirements are 13-24 gpm (49.2-91 lpm).
By using a nitrogen boost, Ignite breakers are able to increase strike energy without increasing attachment weight for the optimal power to weight ratio. Units are pre-charged before shipping, but also arrive with a nitrogen charging tool kit for easy long-term maintenance. Ignite company offers a free online Fit Finder® tool that identifies the perfect breaker for existing equipment based on thousands of specs from across compact equipment brands. The company also provides transparent pricing and inventory availability, same-day processing for most orders, and direct shipping.
Takeuchi sound-suppressed hydraulic hammers provide quiet productivity
Takeuchi’s sound-suppressed hydraulic hammer line includes seven models with excellent power-to-weight ratios suitable for a variety of applications. Because Takeuchi hammers are sound suppressed, they can be operated in quieter environments with less noise disruption throughout the surrounding area.
The TKB52-S, TKB72-S, and TKB102-S are compatible with compact excavators ranging from the manufacturer’s TB210R to the TB230. The TKB-302S, TKB402-S and TKB802-S work well with Takeuchi compact track loader models ranging from the TL6R to the TL12V2/R2 and compact excavator models ranging from the TB235-2 to the TB290. Finally, the TKB1702-S is compatible with Takeuchi’s TB2150 and TB2150R compact excavators.
Providing excellent noise and vibration insulation, the sound-suppressed design of every Takeuchi hammer also protects the unit from dust and debris. Constant blow energy (CBE) allows for a wide range of oil flow settings and protects the hammer against high back pressure. An integrated, membrane-type hydraulic accumulator eliminates nitrogen leakage and the need to recharge for lower operating costs and consistent impact energy. The compact and medium hammer ranges feature fewer internal parts and no tie rods, as well as a 3-in-1 lower tool bushing for enhanced durability and simpler maintenance. A single retaining pin makes it easier and faster to replace the tool and tool bushing onsite when necessary. Swivel couplings on the medium-range TKB302-S, TKB402-S, and TKB802-S models allow hoses to move freely, reducing the load on both the hoses and hose couplings for longer component life.
DEVELON HB-Series Hydraulic Breakers Now Available in North America
DEVELON’s HB06H and HB15FH hydraulic breakers are engineered for high-performance, long-lasting durability, and easy maintenance in the most punishing demolition, mining and quarry, and general construction applications. According to the manufacturer, the two models boast high-quality materials and components, ensuring a long lifespan. The breakers’ durability is enhanced through an advanced heat treatment process and the use of quality materials for key components, such as the cylinder and piston. The low-noise housing is ideal for excavators working in urban areas where noise levels must be controlled or where local regulations require damped breakers. The HB06H and HB15FH are compatible with DEVELON’s DX62R-7 and DX63-7 6t mini excavators, DX140LC-7 and DX140LCR-7 14t crawler excavators, and DX140W-7 wheel excavator.
Indeco HP fuel-saving hydraulic hammers offer maximum productivity with minimum energy consumption
In an increasingly competitive landscape that includes dealing with climate issues and rising energy costs, the search for efficient and sustainable solutions has become an absolute priority for demolition and recycling contractors. Anticipating this need, Indeco introduced its HP Fuel-Saving hydraulic hammers some years ago, focusing particular attention on combining maximum productivity with energy savings.
Indeco HP Fuel-Saving hammers are built to ensure superior performance while consuming 20% less fuel compared with other manufacturers’ models, with weight and performance being equal. This is thanks to the upgraded hydraulic system that optimizes hydraulic power and reduces engine speed. The HP series has a single moving part—the distributor—in line with the piston. The internal oil distribution system has no grooves, no direction changes, no diameter reduction, and an almost total absence of seals.
All this adds up to extremely efficient hydraulic action with low friction. The exact opposite occurs in gas-powered hammers which have a distributor, located away from the piston, divided into two or more parts, a complex hydraulic distribution arrangement and a large number of seals. All characteristics that cause an inevitable loss of energy and which, consequently, require working at high pressure and consuming more fuel.
A patented automatic speed-energy impact variation system is another advantage found in Indeco hydraulic hammers which are capable of adapting to the hardness of the rock, thereby making the best use of the impact energy to the advantage of productivity.
In a recent comparison of running costs, the HP 18000 Fuel-Saving hammer, Indeco’s largest model, requires 18.3% less energy to achieve the same results as a gas-powered counterpart. This translates into a saving of 5,865 gallons (22,200 liters) of fuel per year. Indeco’s Fuel Saving technology delivers a reduction in emissions equal to 55 tons (50,600 kg) of CO2 per year.
Unique, patented IPS system takes Epiroc hydraulic breaker performance to a new level
Many of Epiroc’s rig-mounted heavy hydraulic breakers now feature the patented Intelligent Protection System (IPS). Seamlessly combining the popular AutoControl and StartSelect functions, this fully automated system provides simpler, more efficient, and more economical operation than ever before.
AutoControl and StartSelect have been popular features on Epiroc hydraulic breakers for some years. AutoControl optimizes breaker performance by automatically adjusting the piston stroke length, while StartSelect system offers manual switching between two modes: the AutoStart mode enables easy positioning at the beginning of the breaking cycle, and in the AutoStop mode the breaker stops automatically to avoid blank firing at the end of the breaking cycle.
IPS ensures that the hydraulic breaker always starts in AutoStart mode. When the contact pressure between chisel and material increases and AutoControl switches from a short piston stroke to a long piston stroke, IPS switches automatically to AutoStop mode. When the chisel breaks through the material, the breaker automatically shuts off and prevents blank firing. IPS makes the breaking process even simpler for the operator by automatically adapting the breaker’s operating behavior to any working condition. Its fully automated functionality also increases uptime; with no operator intervention or reaction required, there is no interruption of the working process. Epiroc says the system permits more accurate and significantly faster positioning of the breaker, thanks to the centering effect, and avoids blank firing that often results in tool damage. This also eliminates mechanical strain on the carrier, while also extending the life of all wear components. The physical load on the operator is minimized as well. IPS is available with Epiroc heavy breaker models HB 2000, HB 2500, HB 3100, HB 3600, and HB 4700.
Beilite’s BLTB Series 3 revolution
ACDE® Europe proudly presents Beilite’s latest generation of hydraulic breakers: the BLTB-175-W-3 to BLTB-260-3-W, Series 3. This series raises the standards for power, versatility and efficiency to a new level. With the BLTB Series 3, Beilite® Europe proves that high-quality and innovative solutions can go hand in hand. This series is your partner for direct mining, demolition, tunnelling, and underwater work, designed to maximize your efficiency and productivity. BLTB Series 3 delivers more power with less weight, making them ideal for smaller excavators, without compromising on performance. Advanced design technology reduces fuel and transportation costs.
Highlights of Series 3 include models for excavators with an operating weight of 40,000kg to 160,000kg. Among its features are a professional air duct for underwater and tunnel work and a choice of impact piston to meet the needs of any project. New covers for the chisel locking axles improve safety and durability, while extra wear-resistant housing guarantees durability even under extreme conditions. And, the BI-B®LUBE automatic lubrication system ensures optimum lubrication and extends the service life of the equipment. An optional dust protection system to protect the breaker’s wearing parts is also available.
ACDE Europe, ASG demolition and sorting grabs and new pulverizers
Suitable for large excavators up to 50 tons, the revolutionary ASG demolition and sorting grabs from ACDE®Europe offer low weight and low overall height for optimum handling. Wear-resistant steel and hardened, chrome-plated bearing pins enhance robustness, while a 360° rotation provides unsurpassed flexibility. Say hello also to the ASC series of hydraulic pulverizers ACDE®Europe’s ASC series of hydraulic pulverizers will make your work easier, faster and more effective. The series includes a model for every excavator, with complete cylinder protection that ensures the attachment always delivers what it promises. A fast-action valve provides more power, less waiting time, and maximum performance.
HD Hyundai launces HRB Series hydraulic breakers
HD Hyundai is adding to the versatility and productivity of its extensive line of wheeled and crawler excavators, with the introduction of a range of silenced hydraulic breakers. The HRB Series hammers are packed with innovative features to provide efficient performance and high impact energy. HRB breakers are available in six sizes for excavators from 1.2t to 26t, with varying specifications available on larger models. All feature a silenced box housing, to reduce external noise levels, making them suitable for use on urban projects. They have a urethane damper to prevent vibration being transmitted to the carrier machine, reducing wear and improving operator comfort. The front head assembly also incorporates a bushing to reduce shocks from the working tool.
High-quality steel is used in the main cylinder and in the piston, with an advanced heat treatment process delivering best-in-class service life for the main through-bolts. A choice of high-grade tools includes a conical moil point for demolition, concrete and hard ground. A pyramidal moil point can be used for trenching, general excavation, asphalt, quarrying and reinforced concrete. The flat wedge chisel is also ideal for trenching and general excavation work, along with mass excavation in quarries and for reinforced concrete demolition. And, a blunt flat end is designed for block splitting, compacting abrasive materials and concrete slab demolition work.
The HRB030 is designed for mini excavators with operating weights of 1.2t to 3t. The breaker features an impact rate of 700-1,200 bpm. The HRB040 is for 2.5t to 4t mini excavators and boasts an impact rate of 600-1,200 bpm. Machines weighing 4t to 7t are suited to the HRB050, which has an impact rate of 500-900 bpm. The HRB060 works with 6t to 9t machines, offering 400-800 bpm impact rate.
For larger, 10t to 15t excavators, the HRB140 delivers 350-700 bpm. Options for the HRB140 include auto-greasing and anti-blank firing. The largest model in the line-up, the HRB250, is designed to work with 18t to 26t machines. Along with standard auto-greasing and the anti-blank firing option, the HRB250 is available with a nitrogen gas accumulator in the back head section, increasing the impact energy of the piston. All HD Hyundai HRB Series breakers are delivered with a choice of two chisels, and come with a standard two-year manufacturer’s warranty, guaranteeing peace of mind for customers.
News from TABE
TABE Hammers have been a pioneer in the tie-free design since the 1997 launch of the first monoblock hammer, the AGB 370. Its compact design and simplicity result in a reliable, robust, and durable hammer. In recent years, we have been updating our light compact range, resulting in more hammers with a lower tip rate. As a result of this update, our most iconic model—the MT 375 for 5t to 8t excavators—will be replaced by the new 340kg MT 385, which delivers 800-1,100 bpm. Along the same lines, the MT 275 for 4t to 7t machines has also been updated as the MT 285. We continue working on to renewal of our light range to offer a new generation of hammers with improved efficiency and performance. In addition, some optional extra elements have been developed, such as hose protection and the spray system. With these accessories, TABE offers more versatile hammers, capable of working in very diverse environments, guaranteeing optimal performance.